Container Recycling Basket

BinBypass is an Australian company operating container deposit collection services — helping councils and communities divert eligible drink containers away from landfill and into the recycling stream. As demand from local councils grew, so did the need for a purpose-built collection basket that could live in public spaces, handle daily use, and do the job properly.

This project began as a ground-up design for a five-panel aluminium recycling basket — laser cut and welded — built to meet that demand. What started as a single design brief evolved into a longer-term design relationship, with a second phase focused on solving real operational problems that had surfaced once the product was out in the field.

Two field problems drove the redesign: high shipping costs and contamination from coffee cups entering the bins. Stacking geometry was revised for shipping efficiency. For contamination, rather than relying on signage, a TPU rubber rosette was designed to physically prevent ineligible containers from being inserted. Printed in a flexible materials, the rosette clips firmly into the lid opening and carries "Eligible Containers Only — No Coffee Cups" iconography. The updated prototype was laser cut, welded, painted, and approved for deployment.

Deliverables

  • 3D CAD model (SolidWorks)

  • 2D technical drawings

  • DXF files for laser cutting and fabrication

  • 1:2 scale 3D printed prototype

  • TPU rubber contamination rosette (3D printed, multi-material)

  • Fitment testing and design iteration

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